Active Ideal Full Bridge Rectifier Using TEA2208T

Everyone loves a full-wave bridge rectifier, but there’s no denying that they aren’t 100% efficient due to the diode voltage drop. Which isn’t to say that with some effort we cannot create an ideal bridge rectifier using active components, as demonstrated by [Mousa] with an active bridge circuit. This uses the NXP TEA2208T active bridge rectifier controller, along with the requisite four MOSFETs. Taking the circuit from the datasheet, a PCB was created featuring four FDD8N50NZ MOSFETs in addition to the controller IC. These were then compared to a diode-based bridge rectifier, showing the imperfections with the latter when analyzing the output using an oscilloscope. As expected, the active rectifier’s output was also one volt higher than the diode bridge rectifier, which is another small boost to overall efficiency. According to NXP’s product page, there’s about a 1.4% efficiency gain at 90 VAC, with the chip being promoted for high-efficiency operations. When you consider that many designs like computer PSUs feature one or more diode bridge rectifiers often strapped to heatsinks, the appeal becomes apparent. As for [Mousa], he put this particular board in his laboratory PSU instead of the diode bridge rectifier, because why not. Perhaps the biggest impediment to using an active rectifier is the cost, with the TEA2208T coming in at $4 on DigiKey for a quantity of 100, in addition to the MOSFETs, PCB, etc. If power efficiency isn’t the goal, then some wasted power and an aluminium heatsink is definitely cheaper.

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